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| Domingo,
Ray, Manuel, Hermes and Daniel are my master luthiers that build all my
guitars. Juan Angel is their assistants and luthier apprentices.
Juan is the lacquerer. They started building guitars at the
age of 4 and learned the skill from their father. I know for a fact that
no other luthier has build concert guitars using over 25 varieties of tone
woods for the back and sides alone. They build 6 different types
of concert guitar construction (Torres, Hauser, Lattice, Double top w/Nomex
and Doble tapa with its variations) are constantly experimenting
and are among the most skilled woodworkers I ever met. The
workshop is attached to my studio and a tempered glass (humidity temperature
control) separates the workshop from the place where I practice.
I make sure that the luthiers are supplied with all the tools necessary
to produce top of the line instruments. The work setup is made of a combination
of typical and extremely practical wood tools built by them and
a few state-of-the-art power tools that ensure that maximum precision
is attained during some critical phases of construction. A second workshop,
is used for the final detailing, lacquering of the instruments and the
stock instruments construction. I see some of the finest instruments
come to life every day and I thank both my faithful builders and my generous
buyers for giving me this gift.
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click on the images to enlarge
the top to its maximum resonating thickness (Image #7) . A sound which is a B-Bb in pitch. Usually thickness goes from 1.7 mm in the outer fringe of the soundboard to approximately 2mm towards the center. These numbers vary slightly from one top the next. The rosette inlay is prepared and the rosette is mounted (Image #8-9) . The fan brace is glued in a special gadget that pushes the top (Image #10), the bridge reinforcement and the braces into a concave surface. This is what will give the instrument the necessary curvature to counter the pull of the bridge and keep it under tension for optimum production of volume. We use the same "pressure system" for the Doble tapa Contraras style. Concert instruments have very thin tops and without the curvature they would give in to the pressure created by the bridge. Acrylic struts are used to create pressure. They push the fan brace and the top in the concave surface where drying of the glue will occur leaving the dome shape as a result (Image #10a-10b) The sides are bent with a heated iron (Image #12 )and a special solution. Preparation of the struts and kerfs for the assembly of the back, sides and top begins (Image #11-13).
The halves of the back are joint (Image #15-16-17-18) and lacquered (Image #19) . We lacquer the inside of the guitar as well, to preserve the humidity, protect the woods and make cleaning of the inside easier (Image 18a). The fan bracing of the guitar is assembled (Image #22-23). The top is ready to be glued. Reinforcing struts are placed under the top in order for these to withstand the tightening of the rope which will follow (Image #36). A tight rope that crosses several times over the top of the instrument ensures a perfect bonding of the sides with the top (Image #15-16. This is quite a dramatic scene and the guitar parts are literally being fused into 1. 3 days have passed since we started construction. Parts of the neck are already prepared and assembled
Ramirez picked one of these variations and I played a Ramirez doble tapa which incorporated this system. I studied the Doble tapa closely because it is in the hands of my dearest teachers (Sila Godoy). He asked me to go with him when he purchased her in 1984 -I was in Madrid studying with Andres Segovia and Narciso Yepes-. I can proudly say that we finally came up with a guitar that totally eclipses the Ramirez and I am sure would make Contreras tremendously proud. The second cedar top is halfway between top 1 and the back. It unites to the first top through transversal struts and the sides. The vibration starts on this top a fraction of a second later than on the first top and the result is a fabulous sustain and a tremendous punch. Fast reaction to the player's plucking and great palette of colors. My son, who is always near me when I make the videos, was struck by the power and beauty of sound that she produced as I was playing Romance. I loved the way she responds and the system is a TOTAL WINNING one. The only drawback from a builder's point of view is the tremendous amount of time it takes to build a single instrument. Still, I make a point in offering her at a down to Earth price to allow as many players as possible to consider purchasing her. (Image #24-24a). The sound spreader is the perforated piece of wood that transfers the vibration from the top to the A frame and to the sides...this makes for a much fuller sound and is a Bellucci creation that we mount whenever we feel that the top will benefit from it (Image #24b). You can also see the blackwood reinforcements in the under bridge area to allow for stiffness of the super-thin top.... In the same picture, you can see the mid transverse strut made of Mahogany and linked to the top and sides by means of a cedar cubicle.... This is a Manuel Contreras II invention and acts like a sort of violin alm. The transfer to the sides and back is more intense and the structure is kept steady more efficiently resulting in most of the energy being transmitted to and by the top. This in turn, translates in an impressive punch.
The top of the guitar is like the vocal chords on a singer: crucial ! I pass the tops signing each one and I also add the date (D.O.G. stands for Deo Omnis Gloria, All the glory to God) (Image #29) I was taught from an early age to offer Him the fruit of my labor. I constantly ask myself: Would God like this instrument? Preparation of the neck begins (Image #20). .
construction. The guitar soul, it's sound is complete when the guitar is removed from the construction seat. I tap the guitar all around to check on her character. The sound is already blossoming... The route for the bindings and the purflings is carved all around the top and sides (Image #42) . I use some gorgeous and rare Paraguayan, Asian and African species of wood to decorate parts of the head, bindings, bridge and armrest of the instrument. The frets are mounted (Image #46) and the seat for the nut bone is prepared (Image #49). Construction of the bridge and the head begins (Image #47). We are into day 6 of construction.
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Bellucci Guitars started as a one man guitar business in 2004... I used to teach the online lessons, take the pictures, record the videos, answer approximately 50 mails every day, maintain the website, check the guitars before they ship and train the builders. Today I have 8 luthiers working for me. In 2004, when I started the company, I only worked with 1. I have a wife and 8 children. My oldest daughter, Fatima, 20, has been working with me since March 2010. She's in college and is learning "to work" literally by my side. Starting this year, my Son, Renato, 19, who is in college as well, also works in the company. I am slowly but steadily relying more on them because the business has grown to a point where I literally cannot cover all angles... Paraguay has a long tradition in guitar construction, a skill that the Jesuits brought with them from Spain in the 16th Century, but there was no tradition in exporting quality concert instruments until I appeared on the scene in 2004. I already had my 7th child by then and decided to put my Concert Career on hold... I was coming from playing over 80 concerts a year and I was tired... My online lessons recruited literally thousands of students and I was making a very good income doing what I loved the most without leaving home. It was a group of these online students from the US that asked me to have guitars built for them... I was reluctant at first, but eventually, decided to go for it ... At the beginning, I had no contact with the builders whatsoever because a type of local Mafia stood between me and each builder... I did not even know the names of the luthiers that were working for me...This situation lasted for the best part of the first 2 years. My building instructions were passed on to the builders through a third party. The builders on the other hand, were also kept in the dark as to who was giving them so much work. I was tremendously frustrated because my vision of putting Paraguay on the World class instruments map was being challenged. I knew that I had to deal with the builders directly one way or another. I decided to approach an old, semi retired builder, who started working with me along with his 3 sons. The man's name was Lino. I consider him pivotal in the evolution of Bellucci guitars. 4 of my 6 master builders are either his sons or nephews. When the previous group of builders was no longer getting work from me, they made one final effort to try to contact me... One of my guitar labels was left in an instrument that they were touching up. The nephew of one of these luthiers had internet access. He contacted me via e-mail and passed me the necessary data to finally contact and meet the original group of builders. Boy, that was the closest I ever got to feel like a spy in Soviet Russia !! Since 2007 I was able to build the workshop and provide the builders with everything necessary to put out these beauties... As of 2010 Bellucci guitars have attained higher levels of efficiency and quality control thanks to the incorporation of my sons to the firm and thanks to the acquisition of new tools and new construction techniques that in the end benefit buyers and players. I also had to learn how to become a business man... Knowing how to play the guitar and managing a business are 2 different things. I think I have what it takes to be a good seller but I made mistakes as I made my way. I stand by my guitars and I ALWAYS act responsibly. I have built and sold over 1,100 instruments since 2004. Here are the rewards I rest on |
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